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The OPT-2350BNOPT-2700N Fully Automatic Optical Coating Equipment represents the pinnacle of surface treatment engineering, specifically designed to transform bare substrates into high-performance optical components. When operational, the mechanical hum of the magnetic fluid sealing mechanism is barely perceptible, a true testament to its frictionless, precision-engineered central rotation system. This sophisticated machinery directly addresses the critical challenge of inconsistent film thickness in high-volume manufacturing environments. By integrating a highly responsive ion source, the system bombards the substrate with precise energy, ensuring that every deposited layer achieves exceptional adhesion and a flawless, mirror-like finish. The tactile feel of the finished anti-smudge or anti-fingerprint surfaces is remarkably smooth, offering end-users a premium physical interaction with touchscreens and decorative panels. For facility managers, this robust equipment translates to drastically reduced downtime and minimized material waste. The heavy-duty stainless steel and quartz components are built to withstand rigorous, continuous thermal cycling, providing a highly reliable, long-term solution for the most demanding production lines.
Product applications
Oversized optical metallizing equipment for mass production of antismudge(AS) film and reflective film
Non-conductive film(NCVM)
Anti-fingerprint film(AF)
Model | OPT-2350N | OPT-2700N |
Substrate dome size | About φ2200mm | About φ2500mm |
Rotational speed | 0-30rpm(variable) | |
Crystal film thickness monitor | INFICON XTC/3 + 6-point crystal rotary sensor | |
Operating system | Siemens/Mitsubishi | |
Evaporation source | E-beam gun/resistance heating evaporation | |
Ion source | Hall, Kaufman, RF | |
Baking method | Room temperature to 350℃ quartz lamp or stainless tube header | |
Ultimate pressure | Below 7.0×10⁻⁵Pa | |
Pump-down time | Atmospheric pressure ~ 3.0×10⁻³Pa below 15 min | |
Power requirement | Three-phase, 380V, 50/60Hz, approx. 80kVA | |
Cooling water requirement | Above 220L/min | |
Air pressure requirement | 0.5-0.7MPA | |
Achieving flawless surface treatments requires machinery that leaves absolutely no room for error. The OPT-2350BNOPT-2700N is engineered with a comprehensive suite of advanced features that directly elevate your production capabilities, ensuring every single batch meets the strictest industry standards while simultaneously optimizing your operational workflow.
Magnetic Fluid Sealing Technology: The central rotation mechanism utilizes advanced magnetic fluid sealing, entirely eliminating mechanical friction and vacuum leaks. This ensures absolute stability during the coating process, resulting in perfectly uniform layers.
Enhanced Coating Adhesion: By integrating a powerful ion source, the equipment significantly improves the wear resistance and durability of the coating layer, ensuring the final product withstands rigorous daily use without degrading.
Versatile Workpiece Holding: Production lines require adaptability. This system offers the choice between bell jar and planetary type workpiece holders, allowing your facility to seamlessly switch between different product shapes and sizes.
Mass Production Readiness: Specifically optimized for high-volume output, this machine effortlessly handles the continuous manufacturing of anti-smudge (AS) and anti-fingerprint (AF) films, keeping your supply chain moving without bottlenecks.
Intuitive Maintenance Architecture: Designed with the operator in mind, the internal chamber layout allows for rapid cleaning and component replacement, drastically reducing scheduled maintenance downtime.
To fully understand the transformative impact of the OPT-2350BNOPT-2700N on your manufacturing floor, it is essential to examine its core technological dimensions. Each aspect has been meticulously refined to solve specific production challenges and enhance your overall output quality.
Utilizing a central rotation mechanism driven by magnetic fluid sealing technology, and equipped with versatile evaporation sources (E-beam gun/resistance heating) alongside multiple ion source options (Hall, Kaufman, RF). This configuration guarantees supreme stability, dense film formation, and high adhesion right from the source.
Equipped with the industry-leading INFICON XTC/3 film thickness monitor and a 6-point crystal rotary sensor, the system achieves nanometer-level precision. The ion source-assisted deposition technology drastically improves the wear resistance and uniformity of the film, easily meeting the most stringent optical standards.
Purpose-built for massive output, featuring an oversized substrate dome (φ2200mm/φ2500mm) and flexible workpiece holders (bell jar or planetary). The highly efficient vacuum system pulls down from atmospheric pressure to 3.0×10⁻³Pa in under 15 minutes, significantly accelerating your production cycles.
The system boasts a remarkably broad process coverage, perfectly supporting the mass production of Anti-Smudge (AS), Anti-Fingerprint (AF), Non-Conductive Vacuum Metallization (NCVM), and reflective films. It is the ideal solution for high-value sectors like automotive touchscreens, mobile phone diaphragms, colored cover glass, and premium decorative parts.
Driven by top-tier international operating systems like Siemens and Mitsubishi, the equipment offers fully automatic, one-touch operation. This high degree of intelligence minimizes reliance on manual operator intervention, ensuring exceptional consistency and high yield rates across every single batch.
The structural design prioritizes user-friendliness and low maintenance expenses. As a dedicated manufacturer, we provide comprehensive technical support from initial installation to process tuning, ensuring your production lines run smoothly long-term while effectively lowering your Total Cost of Ownership (TCO).
Selecting the right manufacturer for your industrial equipment is just as critical as the machinery itself. We are committed to empowering your production facilities with reliable, cutting-edge technology backed by uncompromising support. Partnering with us means securing a definitive competitive edge in your specific market sector.
Direct Manufacturer Advantage: By sourcing directly from the supplier, you eliminate intermediary markups, ensuring you receive premium equipment at highly competitive price points.
End-to-End Process Support: We do not just deliver machinery; we deliver complete operational solutions. Our engineering team provides professional process support, assisting you with installation, calibration, and fine-tuning to match your exact product specifications.
Proven Industry Expertise: With years of experience serving the automotive, telecommunications, and high-end decorative sectors, we understand the rigorous quality standards your clients demand and build our machines to exceed them.
Stringent Quality Assurance: Every unit undergoes exhaustive testing before leaving our facility. From vacuum integrity checks to software simulation, we guarantee that your equipment is ready for immediate deployment upon arrival.
Responsive Global Service: Production never sleeps, and neither does our commitment to your success. We offer rapid-response technical assistance to ensure your operations remain uninterrupted and highly profitable.
Investing in advanced optical coating infrastructure requires thorough consideration. Below, we address some of the most technical and operational inquiries from facility managers and procurement specialists regarding the OPT-2350BNOPT-2700N system.
The magnetic fluid sealing technology provides a completely frictionless, hermetic seal for the central rotation mechanism. This eliminates the risk of vacuum contamination and ensures ultra-smooth, vibration-free rotation, which is critical for achieving perfectly uniform nanometer-level coating distribution across the entire substrate dome.
The INFICON XTC/3, paired with our 6-point crystal rotary sensor, offers real-time, highly precise monitoring of the deposition rate and film thickness. This closed-loop feedback allows the system to instantly adjust evaporation parameters, virtually eliminating over-coating or under-coating and ensuring every batch meets exact optical specifications.
Yes. The flexible configuration of evaporation sources (E-beam and resistance heating) combined with multiple ion source options (Hall, Kaufman, RF) allows the system to seamlessly transition between different complex processes, including AS, AF, NCVM, and highly reflective films, without requiring major hardware modifications.
The equipment requires a robust industrial setup, specifically a three-phase 380V power supply providing approximately 80kVA. Additionally, the facility must supply a cooling water flow rate of at least 220L/min and maintain a stable compressed air pressure of 0.5-0.7MPA to ensure the rapid 15-minute pump-down time and continuous operation.
Absolutely. As your dedicated supplier, we provide comprehensive, hands-on training for your engineering and operational teams. This covers the Siemens/Mitsubishi control interfaces, routine maintenance protocols, and advanced troubleshooting, ensuring your staff can maximize the machine's capabilities from day one.
