The Induction Heating Metallizer represents a significant leap in industrial-scale vacuum coating, utilizing a dedicated fifth-generation high-efficiency IGBT medium-frequency induction heating power supply. Engineered for intensive production environments, this advanced system achieves a remarkable energy efficiency ratio of up to 95%, drastically reducing operational power consumption for large-scale facilities. Driven by a proprietary electrical control software system, the metallizer delivers a rapid and consistent coating speed of 10 to 14 meters per second. Operators will immediately appreciate the tactile feedback of the industrial-grade control panels and the intuitive interface, which simplifies complex deposition tasks. The heavy-duty stainless steel chamber emits a low, steady hum as the vacuum engages, signaling the immense power contained within, while remaining exceptionally easy to clean and maintain during shift changes.
At the core of this machine is a specially designed vacuum pumping system that operates with a quiet, powerful efficiency, offering rapid pump-down times that save critical production minutes. This energy-saving architecture directly addresses the rigorous production demands of modern manufacturing facilities. Every component is selected for maximum longevity, and the meticulous manufacturing and assembly processes guarantee that the equipment runs efficiently and stably over long operational cycles. The solid metallic build and precision-engineered seals provide a tangible sense of reliability, minimizing unexpected downtime and maximizing overall output yield.
Versatility defines the operational scope of this equipment. It is expertly engineered for demanding applications such as gold and silver wire coating, high-barrier packaging materials, and ultra-thick pharmaceutical packaging requiring optical densities of 700A and above. Furthermore, it excels in producing anti-counterfeiting currency products and advanced lithium battery isolation materials. The system is fully capable of vapor depositing a diverse array of metallic materials, including silver, tin, copper, and zinc sulfide, ensuring that facility managers can seamlessly adapt to evolving market requirements and diverse substrate specifications.
Actual coating speed: 770m/min |
Special transformer design |
Engineered for unparalleled production velocity, the system normally operates at speeds up to 770m/min, firmly establishing it as a leading induction heating metallizer in the global industrial landscape. This rapid throughput significantly lowers the unit cost of large-scale manufacturing.
Advanced dynamic current and stable power control mechanisms work in harmony to drastically reduce pin-hole defects and material splashing, ensuring a flawless, uniform metallic finish that meets strict quality control standards.
The system offers exceptional evaporation versatility, easily handling a diversified range of materials including Aluminum (AL), Silver, Copper, and Zinc Sulfide (ZnS), allowing facilities to expand their product offerings without investing in multiple machines.
A proprietary special transformer design is integrated to optimize power distribution. This not only minimizes overall power consumption but also significantly increases the running stability of the machine during continuous, heavy-duty operation cycles.
Featuring a specialized winding design equipped with a stroboscopic window, operators can visually monitor the real-time aluminum evaporation condition reflecting off the drum. This direct visual feedback ensures immediate adjustments, guaranteeing superior metallized quality.
Available in different Outer Diameter (OD) sections and varying web widths ranging from 1100mm to 3250mm, the equipment is highly customizable to meet all kinds of specific customer requirements and substrate dimensions.
The innovative both-side open design of the round chamber provides maximum accessibility. This ergonomic layout saves substantial cleaning and maintenance time, getting the production line back up and running with minimal delay.
For ultimate output, the optional rectangular chamber design supports an astonishing web speed of up to 840 m/min. This configuration maximizes throughput and fundamentally reduces the overall product cost for high-volume orders.
The following technical parameters detail the precise specifications and capabilities of our Induction Heating Metallizer series. Ranging from the compact YZG-1100 to the expansive FZG-3250 model, each unit is engineered to deliver specific web widths, roll diameters, and evaporation capacities to suit diverse manufacturing scales. The data highlights the optimal balance between high-speed winding, manageable power consumption, and substantial monthly output yields. By reviewing these exact specifications, facility planners can select the ideal configuration to match their specific substrate requirements, whether processing standard PET films or specialized high-barrier materials. All models maintain a consistent metallizing pressure of 4×10-² Pa, ensuring uniform deposition quality across all production volumes.
Model | YZG-1100 | YZG-1300 | YZG-1650 | FZG-1650 | FZG-2050 | FZG-2200 | FZG-2450 | FZG-2850 | FZG-3250 |
Max.width(mm) | 1100 | 1300 | 1650 | 1650 | 2050 | 2200 | 2450 | 2850 | 3250 |
Max.roll diameter(mm) | 720/800 | 800/1000 | 1000 | ||||||
Evaporation crucible(pcs) | 6 | 8 | 11 | 10~11 | 12~13 | 13~14 | 14~16 | 16~18 | 20~22 |
Metallizing pressure(Pa) | 4×10-² | ||||||||
Water consumption(m³/h) | 35 | 40 | 45 | 45 | 45 | 45 | 50 | 50 | 55 |
Power consumption(Kw) | 170 | 200 | 240 | 240 | 300 | 310 | 330 | 360 | 400 |
Materials | PET:10-60um | ||||||||
Max.winding speed | 600m/min;720m/min | 840m/min | |||||||
12um PET output/month(ton) | 180 | 210 | 250 | 330 | 400 | 420 | 480 | 550 | 620 |
Metallized ZnS |
Metallized Copper |
Metallized AL |
The visual and structural integrity of the final product is where the Induction Heating Metallizer truly excels. Whether depositing Zinc Sulfide, Copper, or Aluminum, the resulting films exhibit a flawless, mirror-like finish that is cool to the touch and completely free of surface irregularities. The precision evaporation process ensures that the metallic layer bonds intimately with the substrate, providing a highly durable barrier against moisture and oxygen. This level of consistency not only enhances the aesthetic appeal of packaging materials but also guarantees the functional performance required for sensitive pharmaceutical and electronic applications. The brilliant reflection and smooth texture of the metallized rolls stand as a testament to the machine's superior operational control.
