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The Cigarette Packaging Anti-Counterfeiting Metallizer is engineered to deliver flawless, high-volume security film production tailored specifically for the demanding tobacco packaging industry. Utilizing a proprietary, patented free-span design, this equipment fundamentally optimizes how the substrate travels through the deposition zone. By eliminating unnecessary contact rollers in the critical coating area, it prevents mechanical friction and thermal distortion. The resulting metallized layer presents a pristine, mirror-like visual effect that is entirely free of light lines, cut lines, wrinkles, or surface contamination. When handled, the final laser film exhibits an exceptionally smooth tactile feel and a crisp, vibrant holographic reflection that is essential for brand authentication and premium retail shelf appeal.
Achieving a completely uniform metallic coating requires exact, micro-level control over the aluminum evaporation process. This machine integrates heavy-duty step motors with an advanced programmable logic controller (PLC) digital system to manage individual, precise wire feeding to each evaporation boat. Operators benefit from highly responsive adjustments, ensuring the aluminum layer remains consistently distributed across the entire web width, even during extended runs. The proprietary software control system simplifies complex parameter tuning, providing an intuitive interface that reduces setup times and minimizes operator error.
To guarantee strict adherence to optical specifications, the system is equipped with an advanced OD (Optical Density) online measurement unit. This sophisticated sensor array continuously scans the moving web, providing real-time feedback on coating thickness and uniformity. By immediately detecting any microscopic deviations in the metallic layer, the system allows for instant automated or manual corrections. This drastically reduces material waste, maximizes the yield of usable film, and ensures every roll meets exact security packaging standards.
Constructed with meticulously selected spare parts and assembled through rigorous manufacturing processes, this metallizer is built for relentless industrial environments. The robust chamber architecture and reliable vacuum pumping systems ensure long-term, stable operation under heavy workloads. Facilities can maintain continuous, high-speed output with minimized maintenance intervals, directly lowering the total cost of ownership while maximizing operational uptime.
Engineered for massive industrial output, these metallizers are designed to maximize throughput without compromising the delicate anti-counterfeiting features of the film. The equipment supports an exceptionally high maximum winding speed of up to 840 meters per minute, allowing for rapid processing of large-scale orders. Depending on the chosen model and chamber configuration, production facilities can achieve a staggering monthly output ranging from 180 tons up to 500 tons, ensuring a reliable supply chain for global tobacco brands.
The machinery is highly versatile, perfectly accommodating a variety of substrate materials crucial for security packaging. It handles PET films ranging from 8 to 40 micrometers and BOPP films from 15 to 50 micrometers with equal precision. The deep vacuum environment, maintained at a metallizing pressure of 4×10⁻²Pa (4x10⁻⁴mbar), ensures absolute purity in the aluminum deposition, resulting in superior adhesion and brilliance. Furthermore, the scalable design offers configurations utilizing between 12 and 22 evaporation boats, perfectly matched to web widths from 1050mm up to 2050mm. Below are the precise technical specifications for both the rectangular and round chamber configurations.
Model | FZZ-1050 | FZZ-1250 | FZZ-1450 | FZZ-1650 | FZZ-2050 | |
Max,width(mm) | 1050 | 1250 | 1450 | 1650 | 2050 | |
Max.roll diameter(mm) | 800 | |||||
Evaporation boat(pcs) | 12 | 14 | 16 | 18 | 22 | |
Metallizing pressure(Pa) | 4×10⁻²Pa(4x10⁻⁴mbar) | |||||
Circulating water(m³/h) | 30 | 35 | 35 | 40 | 45 | |
Average power | 160 | 180 | 200 | 230 | 260 | |
Substrate materials(um) | PET:8-40; BOPP:15-50 | |||||
Max.winding speed(m/min) | 840 | |||||
Output/month(t) | 220 | 250 | 300 | 400 | 500 | |
Model | YZZ-1050 | YZZ-1250 | YZZ-1450 | YZZ-1650 | YZZ-2050 | ||
Max,width(mm) | 1050 | 1250 | 1450 | 1650 | 2050 | ||
Max.roll diameter(mm) | 600-800 | ||||||
Evaporaion boat(pcs) | 12 | 14 | 16 | 18 | 22 | ||
Metallizing pressure(Pa) | 4×10⁻²Pa(4x10⁻⁴mbar) | ||||||
Circulating water(m³/h) | 30 | 35 | 35 | 40 | 45 | ||
Average power consumption(Kw) | 160 | 190 | 200 | 230 | 260 | ||
Substrate materials(um) | PET:8-40; BOPP:15-50 | ||||||
Max.winding speed(m/min) | 600/700 | ||||||
Output/month(t) | 180 | 210 | 250 | 330 | 420 | ||
Beyond the core machinery, successful anti-counterfeiting packaging requires exact material compatibility and ongoing operational reliability. This metallizer is tailored specifically for the creation of high-end cigarette packaging, where the tactile smoothness, visual brilliance, and precise holographic patterns of the security film directly impact consumer brand perception. It seamlessly processes specialized laser films and coating films, ensuring the intricate anti-counterfeiting micro-structures remain sharp and highly reflective after the metallization process.
We provide a complete lifecycle support structure to ensure your production lines operate at peak efficiency, minimizing downtime and maximizing return on investment.
Equipment Sourcing and Configuration: Expert consultation to match the specific rectangular or round chamber model to your facility's exact output requirements, spatial constraints, and substrate types.
Installation and Calibration: Comprehensive on-site setup performed by specialized engineers, ensuring the vacuum systems, wire feeders, and OD monitors are perfectly synchronized for immediate production.
Operator Training: In-depth instruction on the proprietary software control system, empowering your technical team to manage precise adjustments, interpret OD data, and perform routine maintenance independently.
Original Parts Supply: Guaranteed long-term availability of high-grade evaporation boats, precision step motors, and critical vacuum components to prevent unexpected downtime and sustain profitable operations year after year.
