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Our advanced ZnS metallizer is engineered to deliver precise, uniform zinc sulfide deposition for demanding optical, packaging, and advanced material requirements. For the core evaporation architecture, operators can configure a double evaporation system designed to maximize material output. This dual setup significantly accelerates the metallizing speed while maintaining strict structural integrity. Through a fully digital control interface, every single evaporation unit can be individually adjusted and monitored, granting technicians granular control over the deposition rate and ensuring that the nanoscale layer uniformity remains consistently superior across the entire web.
The proprietary molybdenum boat evaporation system features an optical, patented design tailored specifically for critical material dispersion. This specialized configuration enhances the distribution of vaporized particles, creating a more consistent coating profile while making mechanical adjustments far more convenient and precise during active operation.
For facilities requiring versatile production capabilities, an optional induction crucible design is available. This robust thermal system smoothly handles the intense heat requirements for various metals, allowing the equipment to be utilized not only for zinc sulfide but also for aluminum metallizing, copper metallizing, and other specialized metallic compounds, effectively expanding your production portfolio without the need for separate machinery.
To handle delicate flexible substrates, the machine integrates a digital closed-loop tension control system managed via an intuitive smart HMI. As the substrate travels through the chamber, this system maintains a perfectly taut web, actively preventing material wrinkling, stretching, or web breaks even during high-speed runs. The optimized vacuum chamber layout, paired with high-capacity pumping groups, drastically reduces pump-down times and simplifies routine cleaning. Coupled with energy-efficient heating modules and a robust circulating water cooling system, the equipment minimizes consumable waste and lowers overall operating costs. Built with premium spare parts and subjected to a sophisticated manufacturing and assembly process, this system ensures long-term, efficient, and stable running backed by our comprehensive global technical support.
The following specifications detail the operational capacities of our rectangular and round chamber high vacuum metallizers. These configurations are meticulously designed to accommodate various roll diameters, processing widths, and production speeds, ensuring optimal alignment with your specific manufacturing volume and facility layout.
Model | FZZ-1050 | FZZ-1250 | FZZ-1450 | FZZ-1650 | FZZ-2050 | |
Max,width(mm) | 1050 | 1250 | 1450 | 1650 | 2050 | |
Max.roll diameter(mm) | 800 | |||||
Mo boat(pcs) | 12 | 14 | 16 | 18 | 22 | |
Metallizer pressure(Pa) | 7x10⁻¹-1Pa(7×10⁻³mbar) | |||||
Circulating water(m³/h) | 30 | 32 | 35 | 40 | 45 | |
Average power consumption(Kw) | 180 | 200 | 220 | 260 | 280 | |
Substrate materials(um) | PET:8-40 | |||||
Max.winding speed(m/min) | 840 | |||||
Model | YZZ-1050 | YZZ-1250 | YZZ-1450 | YZZ-1650 | YZZ-2050 |
Max.width(mm) | 1050 | 1250 | 1450 | 1650 | 2050 |
Max.roll diameter(mm) | 600-800 | ||||
Mo boat(pcs) | 12 | 14 | 16 | 18 | 22 |
Metallizer pressure(Pa) | 7x10⁻¹Pa(7×10⁻³mbar) | ||||
Circulating water(m³/h) | 30 | 35 | 35 | 40 | 45 |
Average power consumption(Kw) | 170 | 190 | 210 | 240 | 280 |
Substrate materials(um) | PET:8-40 | ||||
Max.winding speed(m/min) | 720 | ||||
The precise deposition capabilities of the ZnS metallizer make it an essential asset for manufacturing advanced functional films. Zinc sulfide coatings are highly valued for their exceptional optical properties and protective characteristics, serving multiple sophisticated sectors:
Holographic Anti-Counterfeiting Labels: By depositing a precise layer of ZnS, manufacturers can produce high-contrast, transparent holographic films. The high refractive index of the zinc sulfide layer enhances the visual depth and clarity of the hologram while maintaining the transparency required for product visibility, which is crucial for secure packaging in pharmaceuticals, electronics, and premium consumer goods.
High-Refractive-Index Optical Films: The equipment ensures exceptional light transmittance and nanoscale thickness uniformity. This makes it ideal for producing specialized optical films used in displays, lenses, and advanced reflective materials where precise light manipulation and visual clarity are strict requirements.
Transparent High-Barrier Packaging: Beyond optical clarity, ZnS coatings provide a robust physical barrier against moisture and oxygen permeation. The metallizer effectively applies these transparent barrier layers onto flexible substrates like PET, significantly extending the shelf life of sensitive foods and medical supplies without compromising the visual presentation of the enclosed contents.
By integrating this versatile metallizing system into your production line, you can address diverse market demands, elevate the added value of your end products, and maintain a competitive edge in the advanced materials sector.
