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Product Advantage
The improvement of span metallizing line efficiency of our company can be counted by the following points:
1.The structure of rewind and unwind at same side can save 3～5min per roll. The saved 1～1.5h in two rollers every workday can be used to make products. This structure can increase production capacity by 3%～5% higher than those at home, and stay at the same level with those abroad.
2.Metallizing speed of winding system is 1000m/min, keeping it level with overseas equipments; it increase production capacity by about 20% higher than domestic equipments.
3.Span structure, no light-line, no waste, no spatter, no broken film. Compared with foreign(European) equipments, the product quality is obviously raised; CPP raises production capacity by 10%～15% higher than equipments at home and abroad. (traditional drum-type metallizing film influences efficiency because of excessive CPP broken film.)
4.Advanced structure of evaporation system stays at the same level with foreign equipments, and saves 0.5h concentrated cleaning time per shift, compared with domestic equipment; 2～5min cleaning time can be used per roll. 2～3h can be saved in two rollers and 20 rolls every day. What's more, low failure, little maintenance plus short cleaning time can make equipments increase production capacity by over 10%.
5.Vacuum system: increase in vacuum configuration, inverter frequency control and shorter pumping time can make equipments raise production capacity by 2%～5% higher than international advanced equipments, and by 5%～10% higher than domestic equipments, saving energy 5%.
6.Control system adopts integrated system, same as foreign equipments. It can improve efficiency by 5%～ 10%, compared with domestic equipments.
7.Cooling and heating unint adopts double water tank, double pump structure, which can quickly alternate cold and heat, improving transfer efficiency and reducing waiting time.
Technical Parameters
Model | FZZ-2050F | FZZ-2250F | FZZ-2500F | FZZ-2850F | FZZ-3050F | FZZ-3250F | FZZ-3450F | FZZ-3850F |
Max.width(mm) | 2050 | 2250 | 2500 | 2850 | 3050 | 3250 | 3450 | 3850 |
Max.roll diameter(mm) | 1000 | |||||||
Evaporation boat(pcs) | 22 | 24 | 27 | 30 | 32 | 34 | 36 | 40 |
Metalizing pressure(Pa) | 4×10-² | |||||||
Water consumption(m³/h) | 35 | 35 | 40 | 45 | 50 | 55 | 55 | 60 |
Power consumption(Kw) | 260 | 280 | 300 | 330 | 360 | 400 | 430 | 460 |
Materials | PET8-35um;CPP:18-60um;BOPP PVC:15-60um | |||||||
Max.winding speed | 840m/min;1000m/min | |||||||
25um CPP output/month | 580t | 630t | 700t | 800t | 850t | 920t | 960t | 1000t |
Elevate your facility's operational capabilities with a machine engineered for ultimate precision and minimal downtime. The architecture of this metallizing equipment is built around maximizing active production hours while safeguarding substrate integrity.
Same-Side Rewind and Unwind: The innovative structural layout places both winding mechanisms on the same side, shaving off 3 to 5 minutes per roll change and saving up to 1.5 hours daily.
Flawless Free Span Architecture: Eliminates the traditional cooling drum, preventing heat accumulation and mechanical friction, which translates to zero light-lines, no material waste, and no spatter.
Rapid-Response Vacuum Pumping: Upgraded with inverter frequency control, the vacuum system achieves optimal metalizing pressure in record time, outperforming domestic alternatives by up to 10%.
Integrated Control Interface: A highly intuitive, centralized command system mirrors the most advanced international standards, streamlining operator workflows and boosting efficiency by 5% to 10%.
Maximizing return on investment is paramount for large-scale production facilities. This metallizer is engineered to accelerate output without compromising the delicate structural integrity of the film, ensuring your operations remain highly profitable and responsive to market demands.
Achieves a remarkable maximum winding speed of 1000 meters per minute, directly competing with top-tier international machinery.
The intelligent same-side roll configuration saves up to 1.5 hours of idle time daily across standard shifts, allowing operators to focus on active coating.
Boosts overall facility production capacity by approximately 20% compared to conventional domestic alternatives.
Ensures faster turnaround times for high-volume orders, keeping your supply chain agile and responsive to sudden spikes in demand.
Processing heat-sensitive and low-tension webs like CPP and PE often results in high scrap rates. This equipment utilizes a state-of-the-art free-floating web path to completely eradicate these processing bottlenecks, ensuring every meter of film meets strict quality standards.
The free span design completely removes the physical contact points that cause web distortion, thermal damage, and wrinkling.
Dramatically reduces the occurrence of film breakage, a common issue that plagues traditional drum-type metallizers when handling delicate substrates.
Increases the yield of usable CPP film by an impressive 10% to 15%, turning previous waste into profitable output.
Guarantees a pristine, uniform aluminum coating that meets the strict visual and functional criteria of premium packaging buyers.
Long-term profitability relies heavily on controlling hidden operational expenditures. Every subsystem within this metallizer has been optimized to consume less power, require less maintenance, and minimize labor input, significantly lowering your total cost of ownership.
The frequency-controlled vacuum system intelligently adjusts power draw, resulting in a direct 5% reduction in overall energy consumption.
Advanced evaporation boat layouts reduce the buildup of aluminum residue, cutting mandatory cleaning times by 30 minutes per shift.
Saves an average of 2 to 3 hours of maintenance downtime daily for a standard two-roller setup, allowing operators to focus on active production.
Engineered with highly durable components that significantly lower the frequency of part replacements and unexpected mechanical failures, improving overall uptime by over 10%.
Consistent deposition quality requires absolute environmental stability within the vacuum chamber. The thermal management and electronic control systems of this machine operate in perfect harmony to maintain ideal processing conditions, even during extended production runs.
Features a sophisticated dual-water tank and dual-pump cooling and heating unit designed for heavy-duty industrial environments.
Enables rapid thermal cycling, swiftly alternating between heating and cooling phases to drastically reduce inter-cycle waiting periods.
The integrated PLC control system processes sensor data in real-time, instantly adjusting parameters to prevent substrate overheating.
Enhances overall transfer efficiency by 5% to 10%, ensuring that even the most continuous, demanding production runs remain perfectly stable and uniform.
Step into the most lucrative segments of the flexible packaging market with confidence. The superior barrier properties and aesthetic brilliance produced by this machine open doors to highly regulated and premium industries, allowing you to command higher margins.
Food Packaging: Creates an impenetrable barrier against moisture, oxygen, and UV light, significantly extending the shelf life of perishable goods.
Medical Packaging: Meets the stringent hygiene and structural integrity standards required for sterile pharmaceutical and medical device enclosures.
Anti-Counterfeit Cigarette Packs: Delivers the ultra-smooth, highly reflective surface necessary for advanced holographic embossing and premium tobacco branding.
Specialty Laminations: Provides an ideal surface tension for subsequent printing and laminating processes, ensuring vibrant ink adhesion without flaking.
No two production floors are exactly alike. We offer a comprehensive matrix of machine dimensions and technical capabilities to perfectly align with your specific spatial and output requirements, ensuring seamless integration into your existing workflow.
Available in eight distinct models, ranging from a compact 2050mm maximum width up to a massive 3850mm configuration for ultra-wide webs.
Scalable evaporation boat arrays (from 22 up to 40 pieces) allow for precise tuning of the deposition rate based on the target substrate.
Accommodates a universal maximum roll diameter of 1000mm, standardizing your raw material intake and simplifying inventory management.
Backed by comprehensive lifecycle support, ensuring your customized system continues to operate at peak performance for decades.
Selecting the right equipment manufacturer is a critical strategic decision that impacts your operational success for years to come. As a dedicated supplier of advanced vacuum deposition technology, we prioritize your long-term growth and technical supremacy. We do not just deliver machinery; we provide a comprehensive production ecosystem designed for reliability and excellence.
Uncompromising Precision: Every unit undergoes rigorous stress testing to ensure the vacuum integrity and mechanical alignment exceed industry standards.
Rapid Technical Support: Our engineering teams provide swift, actionable solutions to minimize downtime and optimize your process parameters.
Continuous Innovation: We heavily invest in research and development to keep our equipment at the cutting edge of thin-film technology.
Global Standard Compliance: All systems are built to seamlessly integrate into international production environments, featuring universally recognized safety and operational protocols.
Operator-Centric Design: We prioritize ergonomics and intuitive interfaces, drastically reducing the learning curve for your facility's workforce.
Navigating the complexities of high-vacuum thin-film deposition requires clear, authoritative information. Below, we address some of the most critical technical inquiries regarding the operation and integration of our free span systems.
By completely removing the traditional cooling drum from the web path, the substrate is suspended in a vacuum during the actual metalizing phase. This eliminates the conductive heat transfer and mechanical friction associated with drum contact, ensuring heat-sensitive films like 18μm CPP remain perfectly intact without wrinkling, melting, or snapping under tension.
The dual-water tank and dual-pump system is engineered for low maintenance. Operators simply need to monitor the coolant levels weekly, ensure the industrial-grade filters are cleared of particulate matter monthly, and perform a standard flush of the heat exchange lines bi-annually. This minimal upkeep guarantees the rapid thermal cycling efficiency remains optimal.
Yes. The integrated control system features programmable logic recipes. When switching from a high-tension PET (e.g., 35μm) to a lower-tension BOPP (e.g., 15μm), the operator simply selects the pre-configured material profile. The system automatically adjusts the winding tension, evaporation rate, and vacuum pumping sequence, minimizing changeover time and reducing operator error.
In traditional setups, operators must physically move between opposite ends of the machine to load raw film and unload the finished roll. By consolidating both mechanisms on a single side, one operator can perform the changeover simultaneously. This structural advantage shaves 3 to 5 minutes off every roll change, recovering up to 1.5 hours of active production time over a standard 24-hour cycle.
The equipment utilizes a highly responsive, inverter-driven frequency control vacuum pumping system. As the web speed increases and introduces potential outgassing from the rapidly moving substrate, the intelligent sensors instantly ramp up the pumping capacity. This strictly maintains the optimal 4×10-² Pa metalizing pressure, guaranteeing a uniform, defect-free aluminum coating from the beginning to the end of the roll.
