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Product Description
Step into the future of advanced film coating with the Energy Saving Induction Heating Metallizer, an engineering marvel meticulously crafted to elevate your production line's capabilities. When you stand beside this robust machinery on the factory floor, the quiet, consistent hum of its high-efficiency induction heating system speaks volumes about its precision-engineered internal architecture. It seamlessly transforms raw, flexible substrates into premium, high-barrier materials with a flawless, mirror-like metallic finish. By eliminating physical contact during the heating phase, the system achieves a pristine, pinhole-free surface that feels exceptionally smooth to the touch and looks visually impeccable, entirely free from disruptive light lines. This is not merely a piece of equipment; it is a strategic asset designed to solve your most complex production bottlenecks. Whether you are manufacturing sophisticated pharmaceutical packaging, anti-counterfeiting materials, or advanced current collectors for new energy batteries, this machine ensures your output meets the most stringent global standards. The seamless integration of rapid thermal conversion and intelligent tension control means your facility can produce superior metallic yarns and transparent barrier films with unprecedented consistency, ultimately driving down operational costs while pushing the boundaries of what your production floor can achieve.
Technical Parameters
Model | FZG-1650F | FZG-2050F | FZG-2450F | FZG-2850F | FZG-3050F | FZG-3350F | FZG-3650F | |
Max.width(mm) | 1700 | 2100 | 2500 | 2900 | 3100 | 3400 | 3700 | |
Max.rolldiameter(mm) | 800/1000 | 1000 | ||||||
Graphite crucible(pcs) | 11-13 | 14-15 | 16-18 | 18-20 | 20-22 | 22-23 | 23-27 | |
Metallizing pressure(Pa) | 2x10⁻²Pa (4x10⁻⁴mbar) | |||||||
Circulating water(m³/h) | 45 | 50 | 60 | 65 | 70 | 80 | 85 | |
Average power | 240 | 300 | 330 | 360 | 390 | 430 | 460 | |
Substrate materials(um) | PET: 8-35; CPP: 18-60; BOPP PVC: 15-60; | |||||||
Max.winding speed(m/min) | 900 | |||||||
Output/month(t) | 390 | 470 | 560 | 670 | 720 | 780 | 850 | |
Equip your manufacturing facility with a system that prioritizes both exceptional output quality and profound operational efficiency. The Free Span Induction Heating Metallizer Machine is meticulously engineered to address the core challenges of large-scale film processing, offering a suite of advanced features that streamline your workflow and protect your profit margins.
Exceptional Surface Integrity: Delivers a completely pinhole-free and light-line-free finish, crucial for high-barrier transparent packaging and medical-grade materials.
Unrivaled Speed Dynamics: Operates at a staggering maximum winding speed of 900 meters per minute, instantly boosting your facility's throughput.
Intelligent Energy Conservation: Integrates proprietary energy-saving mechanisms that slash power consumption by over 30%, significantly lowering your daily operational overhead.
Broad Spectrum Application: Effortlessly processes a diverse array of metals including silver, tin, copper, zinc sulfide, and aluminum.
Optimized Space and Yield: Achieves a 20% higher capacity yield compared to standard industry alternatives, maximizing the value of your factory floor space.
Achieving a flawless metallic layer is no longer a challenge but a guaranteed standard. This metallizer utilizes advanced induction heating technology to vaporize metals with absolute uniformity. The result is a pristine, high-optical-density (OD) coating that meets the most rigorous quality control benchmarks required by top-tier packaging suppliers.
Eliminates microscopic pinholes and disruptive light lines, ensuring a perfect, mirror-like aesthetic that feels exceptionally smooth to the touch.
Maintains strict uniformity across the entire web width, which is an absolute necessity for anti-counterfeiting applications and sensitive medical packaging.
Supports high OD requirements, providing superior barrier properties against moisture, oxygen, and UV light degradation.
Ensures the structural and conductive integrity of high-end metallic yarns and intricate flexible circuits used in advanced electronics.
Time is a critical asset in industrial manufacturing, and this equipment is built to maximize every second of your production schedule. By integrating an internationally acclaimed, high-efficiency coating system, the machine dramatically accelerates your output without compromising even a fraction of surface quality.
Reaches peak winding speeds of up to 900 meters per minute, keeping your operations well ahead of demanding delivery deadlines.
Delivers a proven 20% increase in overall production capacity compared to conventional metallizing equipment currently available on the market.
Generates a massive monthly output ranging from 390 tons to 850 tons, depending on the specific model configuration selected for your floor.
Significantly shortens production cycles, allowing for faster turnaround times, increased order fulfillment, and a rapid return on your capital investment.
Modern enterprise operations demand a strict adherence to environmental, social, and governance (ESG) standards. This induction heating metallizer is a champion of green manufacturing, designed to drastically reduce your carbon footprint while simultaneously cutting down your monthly utility expenses.
Utilizes medium-frequency induction heating, which directly targets the internal core without physical contact, ensuring an exceptionally high thermal conversion rate.
Cuts electrical energy consumption by more than 30% through built-in, multi-tiered power-saving devices that optimize energy distribution.
Operates with zero smoke or dust emissions, maintaining a clean, safe, and highly breathable factory environment for your workforce.
Aligns perfectly with global sustainability mandates, making your production line future-proof and fully compliant with stringent ecological regulations.
Agility in manufacturing allows your facility to pivot swiftly and capture emerging market opportunities. This machine is the very definition of versatility, engineered to handle a vast spectrum of flexible substrates and evaporation materials, serving as a comprehensive solution for complex industrial applications.
Flawlessly processes a wide range of flexible substrates including PET (8-35μm), CPP (18-60μm), BOPP, PVC (15-60μm), CPE, PE, and PN.
Highly effective in evaporating diverse metals such as aluminum, copper, silver, tin, and zinc sulfide to meet specific material property requirements.
Readily adaptable for producing highly conductive current collectors, directly supporting the booming new energy battery and energy storage sectors.
Transitions smoothly between different production runs, minimizing mechanical setup times when switching between standard packaging films and specialized technical textiles.
The longevity of your capital equipment directly dictates the long-term profitability of your operations. We have meticulously selected every internal component to withstand the punishing conditions of continuous, high-volume manufacturing, ensuring that the heart of the evaporation system resists wear and degradation.
Equipped with high-purity, high-density graphite and silicon carbide crucibles that boast exceptional thermal shock resistance under extreme heating cycles.
These advanced crucibles offer outstanding anti-corrosion and anti-oxidation properties, effectively preventing the stubborn adhesion of metallic slag.
Premium consumables extend the operational lifespan by 3 to 5 times compared to standard industry crucibles, maximizing your uninterrupted run times.
Drastically reduces the frequency of machine downtime for maintenance, thereby lowering your comprehensive lifecycle costs and minimizing operator intervention.
Precision requires absolute, unwavering control over every mechanical and thermal variable. The Free Span Induction Heating Metallizer Machine is governed by an advanced, globally recognized automation architecture. This intelligent nervous system ensures that every parameter is dynamically monitored and adjusted in real-time.
Powered by top-tier automation control systems, including Siemens PLCs, precision drive motors, and highly sensitive, rapid-response vacuum gauges.
Executes dynamic, real-time adjustments to the evaporation process, ensuring absolute coating consistency from the first meter of the roll to the last.
Features robust anti-interference capabilities to maintain stable, uninterrupted operations even in electrically noisy and demanding heavy-industrial environments.
Incorporates comprehensive safety protocols, including immediate over-current and over-voltage protection mechanisms, to secure both the machinery and your valuable operators.
Selecting the right equipment manufacturer is a critical strategic decision that impacts the reliability of your entire supply chain. As a dedicated supplier of industrial-grade metallizing solutions, we bring decades of engineering excellence and rigorous quality assurance directly to your factory floor. We partner with you to elevate your manufacturing capabilities.
Rigorous Quality Control: Every machine undergoes exhaustive testing, mechanical stress trials, and precise calibration before it leaves our facility, ensuring plug-and-play reliability upon installation.
Innovative Engineering Team: Our dedicated research and development department continuously refines our designs, keeping your production capabilities at the absolute forefront of coating technology.
Comprehensive Technical Support: We provide end-to-end guidance, from initial site assessment and professional installation to comprehensive operator training and lifelong mechanical maintenance.
Proven Global Track Record: Trusted by leading enterprises worldwide to deliver consistent, high-yield results in the most demanding, high-capacity production environments.
By utilizing medium-frequency induction heating, the system vaporizes the metal directly from within the crucible without relying on physical contact heating elements that can cause uneven temperature distribution. This highly stable, uniform vaporization process prevents the sputtering of un-melted particles, thereby eliminating microscopic pinholes and ensuring a flawless, light-line-free surface.
Absolutely. The machine is specifically engineered to handle high-precision applications, including the deposition of copper and aluminum onto ultra-thin substrates like PET and CPP. Its exceptional tension control and uniform coating capabilities make it perfectly suited for manufacturing the high-barrier, conductive films required in the rapidly expanding new energy battery sector.
Our high-purity, high-density crucibles are designed to endure extreme thermal shock and resist harsh oxidation and corrosion. Because they do not easily adhere to metallic slag, they maintain optimal thermal conductivity over a much longer period. This extends their operational lifespan by 3 to 5 times compared to conventional crucibles, significantly reducing your maintenance downtime and replacement costs.
The energy savings are achieved through a combination of high-efficiency induction heating, which minimizes thermal loss, and proprietary built-in energy-saving modules that optimize power distribution to the vacuum pumps and drive motors. The system dynamically adjusts power draw based on real-time processing needs, preventing energy waste during continuous operations.
Yes, the machine is governed by internationally recognized control systems, such as Siemens PLCs. These sophisticated controllers offer robust connectivity options and open communication protocols, allowing for seamless integration into your facility's broader SCADA or ERP systems for centralized monitoring, data acquisition, and streamlined production management.
