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The Professional CPP Film Free Span Metallizer represents a paradigm shift in vacuum deposition technology, specifically engineered to handle low-tension films such as CPP, PE, and BOPP with uncompromising precision. By eliminating traditional cooling drum contact during the highly sensitive deposition phase, this sophisticated machinery ensures an immaculate, mirror-like finish that feels exceptionally smooth to the touch. The CPP Specific Free Span Metallizer truly achieves zero coating lines, zero edge lines, zero wrinkles, and zero pollution; the winding system adopts an advanced five-roller, five-motor constant tension winding method; the pre-cooling roller pre-cools the CPP film, effectively reducing the film temperature after coating and improving overall production efficiency by more than 15%. This meticulous thermal control prevents heat-induced degradation, making it professionally used for producing high-standard food packaging films, medical packaging films, and metallized cigarette packaging films. The physical output is a flawlessly reflective surface devoid of microscopic pinholes, delivering an industrial-grade barrier that meets the most stringent global packaging compliance standards while operating with the quiet, reassuring hum of precision engineering.
Technical parameters:
Model | FZZ-2050F | FZZ-2250F | FZZ-2500F | FZZ-2850F | FZZ-3050F | FZZ-3250F | FZZ-3450F | FZZ-3850F |
Maximum width (mm) | 2050 | 2250 | 2500 | 2850 | 3050 | 3250 | 3450 | 3850 |
Maximum winding diameter (mm) | 1000 | |||||||
Evaporation boat (unit) | 22-26 | 24-28 | 27-32 | 30-36 | 32-39 | 34-42 | 36-43 | 40-48 |
Evaporation pressure (Pa) | 4×10⁻²Pa(4x10⁻ “mbar) | |||||||
Circulating water volume (m³/h) | 35 | 35 | 40 | 45 | 50 | 55 | 55 | 60 |
Average power consumption (kW) | 260 | 280 | 300 | 330 | 360 | 400 | 430 | 460 |
Rolled strip (µm) | CPP:18-60; | |||||||
Maximum winding speed (m/min) | 840m/min;1000m/min | |||||||
Monthly output (25um CPP) | 670 | 730 | 810 | 920 | 980 | 1060 | 1100 | 1150 |
Upgrading your production floor with this sophisticated metallization equipment fundamentally transforms your operational capabilities. The machine operates with a rhythmic, low-decibel hum, reflecting its superior build quality and meticulous mechanical alignment.
Flawless Visual Finish: Produces a brilliant, defect-free metallic surface that feels exceptionally sleek, instantly elevating the perceived value of your packaging materials.
Exceptional Barrier Integrity: Eliminates microscopic pinholes, ensuring that sensitive contents remain completely protected from moisture and oxygen ingress, preserving original flavors and aromas.
Seamless Web Handling: The synchronized drive mechanism delicately transports ultra-thin, heat-sensitive webs, preventing costly material snapping and reducing physical waste to near-zero levels.
Rapid Vacuum Evacuation: High-capacity pumping systems swiftly achieve the critical 4×10⁻² Pa operational pressure, drastically cutting down waiting times between roll changes and maximizing your daily output.
The heart of this system lies in its revolutionary free-span deposition architecture. By suspending the film during the metallization process, it entirely avoids the massive thermal gradients traditionally associated with cooling drums. This results in a pristine, unblemished metallic layer that meets the highest visual and functional standards.
Eradication of Surface Defects: Truly achieves a flawless finish by eliminating splash marks, bright lines, and micro-cracks that plague conventional contact-coating methods.
Zero-Contact Deposition Zone: The substrate floats seamlessly through the dense vapor cloud, preventing any physical contamination or friction-induced scratching on the delicate film surface.
Superior Barrier Performance: The uniform accumulation of aluminum particles creates an impenetrable shield against environmental factors, crucial for extending the shelf life of packaged goods.
Consistent Edge-to-Edge Quality: Maintains absolute uniformity across the entire width of the web (up to 3850 mm), ensuring every square meter of output is commercially viable and ready for market.
Handling low-tension and heat-sensitive substrates requires a delicate touch combined with relentless mechanical precision. This equipment integrates a proprietary tension management architecture that guarantees flawless material transport, even at extreme operational velocities.
Advanced Five-Motor Synchronization: Utilizes a state-of-the-art five-roller, five-motor constant tension system driven by intelligent servos and variable frequency controls.
High-Speed Stability: Maintains absolute web flatness and alignment even when accelerating to the maximum winding speed of 1000 meters per minute.
Elimination of Web Breaks: The dynamic feedback loop instantly compensates for microscopic tension fluctuations, preventing material snapping and costly production halts.
Wrinkle-Free Winding: Delivers perfectly cylindrical, tightly wound finished rolls up to 1000 mm in diameter that are immediately ready for downstream slitting or lamination processes.
Time is a critical metric in large-scale manufacturing. This metallizer is engineered to accelerate your production cycles while simultaneously enhancing output quality, allowing you to fulfill massive client orders with unprecedented speed and reliability.
Accelerated Winding Velocities: Capable of sustaining continuous operation at speeds up to 1000 m/min, significantly boosting daily yield and overall facility throughput.
Innovative Thermal Management: The integrated pre-cooling roller actively extracts heat from the substrate prior to deposition, drastically lowering the post-coating film temperature and allowing for faster processing speeds.
Optimized Vacuum Cycles: Features an oversized, high-efficiency vacuum pumping array that minimizes evacuation times, ensuring rapid transitions between production batches.
Double-Digit Efficiency Gains: The synergistic effect of these advanced thermal and mechanical systems elevates overall production efficiency by more than 15%, directly impacting your operational bottom line.
The precision of the evaporation matrix dictates the final quality of the metallized film. Our system employs a highly sophisticated vaporization architecture designed for massive, yet minutely controlled, aluminum deposition.
Staggered Boat Configuration: Utilizing between 22 and 48 evaporation boats arranged in a meticulously calculated staggered pattern, ensuring a dense, overlapping vapor cloud for flawless coverage.
Independent Water-Cooled Electrodes: Prevents thermal degradation of the electrical components, maintaining a consistent and powerful evaporation rate throughout prolonged, heavy-duty production runs.
Micro-Level Thickness Control: Achieves extraordinary coating uniformity, keeping thickness variations strictly within a ±5% tolerance margin across the entire web width.
Heavy Deposition Capability: Easily configurable to meet the demanding requirements of high-barrier, heavy-deposition custom orders without compromising line speed or film integrity.
Supplying materials to highly regulated industries requires equipment that consistently meets stringent compliance standards. The output generated by this metallizer is perfectly suited for premium sectors demanding absolute purity and performance.
Food-Grade Packaging: Produces non-toxic, highly reflective films that block UV light and oxygen, preserving the crisp texture, aroma, and freshness of consumable goods.
Medical & Pharmaceutical: Delivers the uncompromised barrier integrity required for sterile medical pouches, surgical wraps, and sensitive pharmaceutical blister packs.
Anti-Counterfeiting Cigarette Packaging: Creates the ultra-smooth, premium metallic finish essential for high-end tobacco packaging and intricate security holographic embossing.
Market Expansion: Empowers your facility to confidently bid on lucrative contracts in the high-value-added packaging sector, backed by unparalleled material quality and consistency.
Long-term profitability is heavily influenced by the daily running costs and maintenance requirements of your capital equipment. This machine is designed to minimize downtime and drastically reduce utility consumption, ensuring a leaner operation.
Simplified Cleaning Protocols: The free-span architecture completely eliminates the need to meticulously scrape and clean traditional cooling drums, saving countless hours of manual labor.
Edge Shield Elimination: Bypasses the complex adjustments of edge masking shields, allowing operators to switch film widths with minimal mechanical intervention and zero edge-line waste.
Optimized Energy Consumption: Intelligently engineered power distribution keeps average consumption strictly between 260 kW and 460 kW, maximizing output per kilowatt-hour.
Efficient Resource Management: The closed-loop circulating water system (requiring 35 to 60 m³/h) ensures optimal cooling while minimizing water waste, contributing to a greener operational footprint.
Selecting the right industrial equipment manufacturer is a critical decision that shapes your operational future. As a globally recognized supplier of advanced deposition technology, we provide more than just machinery; we deliver comprehensive manufacturing solutions designed for scale.
Unmatched Engineering Expertise: Decades of specialized experience in designing vacuum metallization systems tailored for the most demanding global production environments.
Rigorous Quality Assurance: Every machine undergoes exhaustive stress testing, thermal imaging, and precision calibration before leaving our manufacturing facility.
Global Technical Support: Our dedicated team of engineers provides rapid-response troubleshooting, comprehensive operator training, and seamless installation services worldwide.
Future-Proof Technology: We continuously integrate the latest advancements in automation and thermal management, ensuring your investment remains at the absolute cutting edge of industry standards.
By completely removing the physical cooling drum from the active deposition zone, the substrate is not subjected to extreme, localized thermal shocks. Instead, our proprietary pre-cooling roller lowers the core temperature of the film beforehand. This allows the delicate CPP material to absorb the latent heat of vaporization safely while suspended in the vacuum chamber, preventing any melting or distortion.
Traditional winding systems often struggle with low-tension materials, causing stretching, micro-tears, or uneven rolls. Our five-motor synchronized system provides independent, real-time torque adjustments across multiple contact points. This ensures the web remains perfectly taut and aligned, even at extreme winding speeds of 1000 m/min, completely eliminating wrinkles and ensuring a perfectly cylindrical finished roll.
Yes. The staggered evaporation boat configuration, combined with independent water-cooled electrodes, generates a highly dense and exceptionally stable vapor cloud. This robust architecture allows the machine to achieve heavy aluminum deposition with a thickness uniformity variance of less than ±5%, maintaining high throughput rates without sacrificing coating quality.
The most significant advantage is the elimination of drum cleaning and edge shield adjustments. Because the film floats through the deposition zone, there is no metallic build-up on a central cooling drum. This dramatically reduces scheduled maintenance downtime, eliminates the need for harsh cleaning chemicals, and allows for much faster changeovers between different production runs.
Absolutely. While it is specifically optimized for the unique thermal and tension characteristics of Cast Polypropylene (CPP), the highly adjustable tension controls and robust cooling mechanisms make it equally proficient at metallizing Polyethylene (PE) and Biaxially Oriented Polypropylene (BOPP) films. This versatility allows you to cater to diverse packaging applications with a single piece of equipment.
