Our coating machinery is engineered with rigorous technical parameters to ensure seamless integration into high-capacity production environments. The specifications below outline the core operational capabilities, structural configurations, and compliance standards that define this advanced metallizing system. Every parameter is meticulously calibrated to guarantee consistent output, minimal downtime, and absolute precision in every coating cycle.
| Parameter | Details |
|---|---|
| Product Name | High Barrier ALOx Film Metallizer |
| Manufacturer | Shandong Baofeng Metallizer CO., Ltd. |
| Coating Types | Transparent ALOx film, Composite ALOx film, Protective ALOx film |
| Control System | "One to one" intelligent oxidation control system |
| Quality Control | Real-time online inspection system |
| Operation Mode | One-key switch between common and ALOx metallizing |
| Pre-treatment | Effectively improves the adhesion of AL layer |
| Re-treatment | Effective to protect the AL layer |
| Composite Structure | Three-layer composite structure for improved barrier property |
| Applicable Substrates | BOPET, BOPP, CPP, BOPE, PLA |
| End Applications | Food packaging (coffee, snacks, meat), pharmaceuticals, microwaveable foods, electronics |
| Compliance | FDA, EU, REACH, RoHS, GB food contact compliant |
Transparent ALOx film
- Using "one to one" intelligent oxidation control system, easy adjustment, complete reaction;
- Real-time online inspection system, effectively improve product quality;
- Common metallizing and ALOx metallizing can be switched by one key;
Composite ALOx film
- ALOx pre-treatment substrate can effectively improve the adhesion of AL layer;
- ALOx re-treatment effective to protect the AL layer.
- The three-layer composite structure effectively improves the barrier property of the substrate.
Protective ALOx film
Designed to maximize operational efficiency and product quality, this metallizing equipment is packed with intelligent engineering solutions. We have meticulously crafted each component to solve the most pressing challenges faced by modern packaging converters, from adhesion failures to inconsistent coating thicknesses.
Intelligent Oxidation Control: The proprietary "one to one" control system ensures a complete and stable chemical reaction, allowing operators to achieve uniform coating thickness with effortless adjustments.
Real-Time Defect Monitoring: An integrated online inspection system continuously scans the web, instantly identifying microscopic pinholes or inconsistencies to guarantee flawless roll-to-roll quality.
Dual-Mode Flexibility: Maximize your floor space and asset utilization with a one-key switch mechanism, allowing seamless transitions between standard aluminum metallizing and transparent ALOx coating without lengthy changeovers.
Advanced Pre-Treatment: Built-in pre-treatment stations actively modify the substrate's surface energy, significantly anchoring the ALOx layer to prevent delamination during subsequent lamination or printing.
Robust Re-Treatment Protection: A specialized post-coating treatment applies a microscopic shield over the delicate AL layer, safeguarding it against mechanical friction, scratching, and environmental degradation during transit and handling.
Tri-Layer Barrier Architecture: By facilitating a three-layer composite structure, the machine exponentially multiplies the barrier properties, locking out moisture and oxygen to extend the shelf life of sensitive goods.
Modern consumers demand transparency—both literally and figuratively—when selecting products from retail shelves. This equipment shatters the outdated industry assumption that high-barrier packaging must be opaque, like traditional aluminum foil or heavily metallized films. By utilizing advanced ALOx deposition, our machinery delivers an invisible shield that protects sensitive contents while showcasing them in their truest form.
Exceptional Transmission Rates: Achieves an impressive light transmittance of over 88%, providing a glass-like clarity that enhances brand aesthetics and consumer trust.
Uncompromising Barrier Metrics: Delivers ultra-low Water Vapor Transmission Rates (WVTR) and Oxygen Transmission Rates (OTR), rivaling the protective qualities of solid aluminum foils.
Visual Appeal: Enables the creation of "see-through" packaging windows, allowing buyers to inspect the freshness of premium foods, which directly drives purchasing decisions.
Consistent Clarity: The precision oxidation process prevents any yellowish tint or cloudy artifacts, ensuring the final film remains pristine and visually striking.
As global regulations tighten around plastic waste, transitioning to sustainable packaging architectures is no longer optional. This metallizer empowers your production facility to lead the charge in the circular economy by facilitating the creation of fully recyclable, mono-material packaging structures without sacrificing barrier performance.
Mono-Material Compatibility: Perfectly supports the manufacturing of single-polymer structures, such as all-PP or all-PE laminates, eliminating the need for hard-to-recycle mixed material webs like PET/Foil.
Ultra-Thin Application: The ALOx coating is deposited at a microscopic thickness, ensuring it does not disrupt the recycling stream or contaminate the recovered polymer batches.
Eco-Friendly Alternative: Serves as the ultimate green replacement for highly polluting PVDC coatings, ensuring your packaging solutions remain chlorine-free and environmentally responsible.
Future-Proof Compliance: By enabling sustainable packaging designs, you effortlessly align your product offerings with stringent international environmental mandates and corporate sustainability goals.
A barrier coating is only valuable if it can survive the rigorous demands of downstream processing. We engineered this system with the realities of the converting floor in mind, ensuring that the transparent barrier remains intact through printing, laminating, pouch-making, and final filling operations.
Superior Adhesion Strength: The integrated pre-treatment and post-treatment technologies dramatically boost coating adhesion (exceeding 3.0N/15mm), preventing flaking or delamination during high-speed converting.
Metal Detector Friendly: Because the ALOx layer is a non-metallic oxide, it passes seamlessly through end-of-line metal detectors, saving your clients the exorbitant costs associated with specialized X-ray inspection systems.
Thermal Resilience: The robust coating withstands extreme temperature fluctuations, making it fully compatible with microwave-safe packaging and rigorous high-temperature retort sterilization processes.
Mechanical Durability: The protective re-treatment layer acts as a microscopic buffer, defending the barrier against flex-cracking and abrasion during the high-tension winding and unwinding phases.
In high-capacity manufacturing, yield rates and machine uptime dictate profitability. This ALOx metallizing system is heavily automated to remove human error from the equation, providing your facility with relentless reliability and consistently flawless output roll after roll.
Automated Precision: The "one to one" intelligent oxidation control continuously monitors and adjusts gas flows, ensuring a complete stoichiometric reaction and eliminating localized barrier failures.
Zero-Defect Manufacturing: Equipped with a highly sensitive real-time online inspection system that maps the entire web width, allowing operators to catch and correct microscopic anomalies before they result in rejected rolls.
Maximized Asset Utilization: The revolutionary one-key switch between standard metallizing and ALOx coating transforms a single piece of equipment into a dual-purpose powerhouse, drastically improving your Return on Investment (ROI).
Agile Scheduling: The rapid changeover capabilities allow your production planners to seamlessly pivot between opaque and transparent barrier jobs, easily accommodating urgent orders and diverse client demands.
Optimizing material usage is the most direct path to expanding profit margins. This equipment allows converters to completely rethink their packaging architectures, stripping out unnecessary layers and weight while maintaining or even exceeding the protective requirements of the packaged goods.
Strategic Downgauging: Achieve superior barrier properties on significantly thinner base films, reducing the total volume and weight of raw materials required per production run.
Simplified Laminations: By delivering extreme barrier performance in a single pass, this technology eliminates the need for complex, multi-pass lamination processes, saving both time and adhesive costs.
Substantial Cost Reductions: The combination of thinner substrates and simplified structures can drive down overall packaging material costs by an impressive 20% to 25%.
Enhanced Profit Margins: Lower material expenditures and reduced processing steps directly translate to a more competitive pricing strategy and significantly wider profit margins for flexible packaging converters.
Diversify your market reach with a single machine. The high-performance films produced by this metallizer meet the stringent demands of highly regulated and specialized industries, allowing you to capture high-value contracts across multiple sectors.
Premium Food Preservation: Ideal for moisture- and oxygen-sensitive perishables, including freshly roasted coffee beans, premium nuts, and vacuum-sealed or MAP-packaged meats and cheeses.
Pharmaceutical Packaging: Provides the critical moisture barriers required for medical blister packs and sanitary overwraps, serving as a superior alternative to traditional cold-form foils.
Convenience Meals: Perfectly suited for the booming microwaveable and ready-to-eat food sectors, where packaging must withstand heat while maintaining structural integrity.
Industrial & Electronics: Delivers the rigorous anti-humidity protection necessary for sensitive electronic components, microchips, and precision industrial parts during global shipping.
Selecting the right equipment manufacturer is a critical investment that shapes the future capabilities of your production facility. We do not merely supply machinery; we engineer comprehensive, long-term solutions designed to elevate your operational excellence and secure your position at the forefront of the packaging industry.
Uncompromising Craftsmanship: Every machine is assembled with surgical precision, utilizing heavy-duty components that ensure decades of vibration-free, reliable operation under continuous 24/7 production schedules.
Pioneering Innovation: Our dedicated engineering teams continuously push the boundaries of vacuum deposition technology, ensuring you always have access to the most advanced, market-leading coating capabilities.
Stringent Compliance: All equipment is designed to produce materials that effortlessly meet the most rigorous global safety standards, including FDA, EU, REACH, RoHS, and GB food contact regulations.
Comprehensive Technical Support: From initial facility layout and installation to operator training and lifetime maintenance, our global support network ensures your equipment operates at peak efficiency from day one.
Tailored Engineering: We understand that no two production lines are identical. Our systems are highly customizable, adapting to your specific substrate requirements, web widths, and facility constraints.
To assist your engineering and procurement teams in making an informed decision, we have compiled detailed answers to the most common technical inquiries regarding our ALOx coating technology.
This proprietary system utilizes closed-loop feedback to precisely meter the oxygen introduction against the aluminum evaporation rate. By doing so, it guarantees a complete stoichiometric reaction, preventing unoxidized aluminum from causing dark streaks and ensuring uniform transparency across the entire web width.
The machine is engineered with advanced web handling and tension control systems that adapt seamlessly to various materials. Whether you are running heat-sensitive BOPP, highly stretchable BOPE, standard BOPET, CPP, or even bio-based PLA, the cooling drums and tension zones maintain perfect registration without causing thermal distortion or wrinkling.
Yes, absolutely. By depositing a dense, highly crystalline aluminum oxide layer, the resulting film achieves Oxygen Transmission Rates (OTR) and Water Vapor Transmission Rates (WVTR) that rival solid foil. Furthermore, it adds the benefits of optical transparency, microwave compatibility, and metal-detector friendliness.
The optical inspection system is largely self-calibrating and requires minimal physical maintenance. We recommend a routine cleaning of the optical lenses during standard chamber maintenance cycles and an annual software diagnostic to ensure the defect-mapping algorithms remain at peak accuracy.
The pre-treatment utilizes advanced discharge technology to clean and increase the surface energy of the raw film, creating microscopic anchor points for the ALOx layer. Immediately after coating, the re-treatment station applies a specialized protective shield that seals the oxide layer, locking in the barrier properties and preventing micro-cracking during rewinding and subsequent converting steps.
