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Product Description
Step into the future of surface finishing with our High Speed Aluminum Paper Metallizer, an industrial powerhouse meticulously designed to redefine your production capabilities. When you observe this machinery in action, the smooth, rhythmic hum of the integrated stepper motors speaks volumes about its precision engineering and robust construction. It effortlessly transforms ordinary paper and film rolls into stunning, high-barrier metallic materials that catch the light with a flawless, mirror-like brilliance. This is not merely about applying a functional coating; it is about elevating your packaging to a premium tier that commands immediate attention on the retail shelf. By entirely eliminating frustrating edge lines, unsightly wrinkles, and microscopic contamination, this advanced system ensures that every single meter of output meets the most stringent global quality standards. The tactile smoothness of the finished rolls and the visual perfection of the metallized surface give your enterprise a distinct competitive edge in a crowded marketplace. Built with heavy-duty, high-grade components, this equipment stands as a testament to enduring craftsmanship, promising years of relentless, stable operation while significantly reducing maintenance interruptions and costly material waste. Every aspect of its sophisticated design is centered on maximizing your operational output, ensuring that your facility remains at the absolute forefront of the packaging industry.
Technical parameters
Model | YZZ-1080 | YZZ-1280 | FZZ-1680 | FZZ-2080 | FZZ-2480 | FZZ-2880 |
Maximum width (mm) | 1080 | 1280 | 1680 | 2080 | 2480 | 2880 |
Maximum diameter (mm) | 1000 | 1200-1500 | ||||
Evaporation boat (unit) | 12 | 14 | 18 | 22 | 26 | 30 |
Evaporation pressure (Pa) | 4×10-² | |||||
Circulating water volume (m²/h) | 25 | 25 | 30 | 35 | 40 | 45 |
Average power consumption (KW) | 180 | 200 | 240 | 280 | 300 | 330 |
Rolled strip | PET,BOPP,CPP,PVC,PAPER | |||||
Maximum winding speed (m/min) | 400 | 500 | ||||
Unlocking superior operational metrics requires machinery that goes far beyond standard capabilities. Our metallizing equipment is meticulously crafted to empower your facility with unmatched control, ensuring that every production run translates into tangible profitability and flawless output. The integration of cutting-edge software with heavy-duty mechanics creates a synergy that drives your business forward.
Patented Free Span Architecture: Completely eradicates surface tension issues, ensuring a pristine, wrinkle-free finish that feels exceptionally smooth to the touch.
Intelligent Digital Synchronization: The seamless communication between the PLC and stepper motors creates a harmonious, vibration-free operation, drastically reducing material fatigue.
Independent Wire Feeding Mechanism: Delivers exact amounts of aluminum vapor, resulting in a uniform, brilliant metallic sheen that enhances the visual appeal of your packaging.
Real-time Thickness Monitoring: The OD On-Line measurement system acts as a vigilant guardian, instantly detecting and correcting microscopic deviations to maintain absolute consistency.
Heavy-Duty Component Integration: Assembled with industrial-grade materials that withstand the rigors of continuous operation, emitting a reassuringly steady mechanical hum that signifies long-lasting reliability.
The foundation of this equipment lies in its revolutionary approach to high-vacuum evaporation. By integrating our patented Free Span design, we have engineered a system that completely bypasses the limitations of traditional contact rollers, fundamentally changing how substrates are handled during the metallization phase.
Achieves a flawless, gap-free coating that radiates a premium, mirror-like finish under any lighting condition.
Eliminates edge lines and surface contamination, ensuring the final product feels pristine and looks immaculate.
Utilizes advanced vacuum technology to create an optimal, highly controlled environment for pure aluminum deposition.
Transforms standard substrates into high-value materials with minimal operator intervention, streamlining your daily workflow.
Time is a critical metric in large-scale manufacturing environments. This Roll-to-Roll system is built for uncompromising speed, pushing the boundaries of throughput without sacrificing a single micron of coating quality. The rapid vacuum extraction sequence minimizes waiting periods, keeping your production floor moving at an optimal pace.
Accelerates overall output with maximum winding speeds reaching up to an impressive 500 meters per minute.
Drastically cuts down operational downtime through automated, intelligent control sequences and rapid setup protocols.
Maximizes economic returns by processing massive volumes with relentless, day-in and day-out consistency.
Streamlines the workflow, allowing your highly skilled workforce to focus on scaling operations rather than troubleshooting machinery.
Consistency is the absolute hallmark of premium manufacturing. Our integrated OD On-Line thickness measurement system provides continuous, real-time feedback, ensuring the aluminum layer is deposited with microscopic accuracy. The resulting barrier properties are nothing short of exceptional, safeguarding the contents of the final packaging.
Delivers an impenetrable barrier against oxygen and moisture, crucial for preserving the integrity, freshness, and aroma of enclosed products.
Produces a visually striking, high-gloss metallic luster that elevates brand perception and consumer appeal.
Independent wire feeding guarantees uniform distribution, completely eliminating patchy, uneven, or translucent spots.
Satisfies the most rigorous anti-counterfeiting and aesthetic standards demanded by top-tier global brands.
Unprecedented flexibility is engineered directly into the core of this metallizer. Whether you are processing delicate, heat-sensitive films or robust, heavy-duty papers, the tension control and thermal management systems adapt instantaneously. This versatility opens doors to lucrative markets across various high-demand sectors.
Flawlessly processes a diverse array of substrates including PAPER, PET, BOPP, CPP, and PVC without requiring extensive retooling.
Perfectly tailored for creating high-end cigarette packaging films and precise, tamper-evident positioning labels.
Ideal for manufacturing sophisticated laser films, premium hot stamping foils, and high-fidelity transfer films.
Empowers converters to pivot swiftly between different high-value packaging demands, maximizing market responsiveness.
The true cost of industrial machinery is measured over its entire operational lifespan. We have meticulously selected top-tier components, from the high-longevity ceramic evaporation boats to the precision digital PLCs, ensuring a robust build that endures the harshest, most demanding industrial environments.
Significantly lowers the Total Cost of Ownership (TCO) through reduced mechanical wear and tear over years of service.
Maintains a remarkably low energy footprint (average power consumption optimized per model) without compromising high-speed output.
Exhibits exceptional manufacturing and assembly craftsmanship, evident in the solid, vibration-free chassis.
Guarantees long-term, stable operation, protecting your capital investment and ensuring highly predictable production schedules.
As global regulatory landscapes shift rapidly towards greener practices, your production methods must evolve accordingly. This vacuum metallization process is inherently clean, entirely eliminating the need for harmful solvents or toxic adhesives, resulting in a product that aligns perfectly with modern environmental mandates.
Produces solvent-free, zero-emission coatings that keep your facility's air clean, safe, and completely odor-free.
Ensures the metallized paper output remains fully recyclable within standard, established cardboard recovery loops.
Assists your enterprise in meeting and exceeding stringent international environmental certifications and sustainability goals.
Appeals directly to eco-conscious end-consumers, significantly enhancing the marketability and reputation of the final packaged goods.
Partnering with a dedicated manufacturer means gaining a strategic ally deeply invested in your operational success. We do not just supply machinery; we deliver comprehensive, end-to-end production solutions engineered to elevate your market standing. Our deep-rooted expertise in vacuum deposition technology ensures you receive equipment that performs flawlessly under intense pressure, allowing you to meet your most critical delivery deadlines with absolute confidence.
Direct Manufacturer Advantage: Access premium engineering and dedicated support directly from the source, ensuring seamless communication, transparent pricing, and rapid response times.
Uncompromising Quality Assurance: Every unit undergoes rigorous, multi-point stress testing before leaving our facility, guaranteeing out-of-the-box readiness and immediate productivity.
Tailored Engineering Solutions: We understand that no two production lines are identical; our systems are designed with modular adaptability to fit your exact spatial and operational requirements.
Lifecycle Partnership: From initial consultation and seamless installation to ongoing technical support and maintenance, we stand firmly behind the enduring performance of our equipment.
By completely suspending the substrate during the critical metallization phase, the Free Span design prevents any physical contact with cooling rollers. This innovative approach eliminates thermal distortion, surface scratches, and unwanted edge lines that plague traditional systems.
Ensures a perfectly smooth, mirror-like finish that feels premium to the touch.
Prevents microscopic contamination and static buildup from roller transfer.
Maintains the absolute structural integrity of delicate, ultra-thin films.
Real-time monitoring is essential for maintaining strict quality control without ever needing to halt the machine. The integrated OD On-Line system continuously scans the optical density of the aluminum layer as it is applied, providing instantaneous feedback to the control unit.
Instantly detects and automatically corrects minute thickness variations.
Drastically reduces material waste by preventing out-of-spec production runs.
Guarantees highly consistent barrier properties for the entire length of the roll.
Yes, the machine is engineered with highly adaptable digital tension and thermal control systems, making it incredibly versatile across a wide spectrum of materials. It dynamically adjusts to the unique physical properties of each substrate.
Seamlessly transitions between PET, BOPP, CPP, PVC, and standard PAPER.
Adjusts winding tension automatically to prevent stretching, snapping, or wrinkling.
Optimizes evaporation rates based on the specific thermal limits of the chosen material.
Instead of relying on a single, uniform feed rate, the independent system allows precise, localized control over each individual evaporation boat. This micro-adjustment capability is crucial for achieving perfect edge-to-edge uniformity across wide web formats.
Compensates effortlessly for minor temperature variations across the evaporation zone.
Ensures a perfectly even deposition of aluminum vapor, regardless of the operating width.
Enhances the brilliant, highly reflective quality of the final metallized layer.
Designed specifically for high-uptime industrial environments, the equipment requires minimal but strategic maintenance to ensure decades of reliable, efficient service. The intuitive software alerts operators to routine maintenance milestones.
Regular inspection and scheduled replacement of the high-longevity ceramic evaporation boats.
Routine checks of the circulating water system to maintain optimal, energy-efficient cooling.
Periodic calibration of the OD On-Line optical sensors to ensure continued measurement accuracy.
